Supercharger Build aka Bumblebee to Hornet

[Bumblebee]

Well starting my build thread,right now the main use of this thread will be to gather info and keep organized/parts gathering and troubleshoot and all the other fun stuff...If you have parts shoot me a Pm

Updated on 7/16/2010
Yellow=ACQUIRED PARTS
Parts List: Updated 7/3
Eaton M62 Supercharger
Supercharger Gasket
Stock LSJ Intake Manifold
Intake Manifold Bottom Mount
Intake Manifold Gasket (Part #12597855)
2.5 Bar Map/Intake Temp Sensor (on upper left of LSJ manifold)
2.5 Bar Pigtail (Part #88988320) not needed you can hard wire it from becks howto @css.net
Bosch/LSJ Intercooler Pump
Intercooler Pump Wiring Pigtail or Butt Connecters
Intercooler Pump Mounting Bracket- I will custom fab it.
2007 ss Stock heat Exchanger
Heat Exchanger Brackets
42.5# Injectors (recommended)
Injector Harness
Wideband Air/Fuel Ratio Gauge
Boost/Vacuum Gauge
Stage 2 Belt (Part# 12597993; requires one rib be cut off)
Custom Idler Pulley with Mounting Bracket
Extended Upper Radiator Hose
Coolant Reservoir Tank (Cobalt or Ion Recommend)
NGK Copper Spark Plugs (Part# LFR6A-11)
SS/SC intake
10ft. x ¾” I.D. Hose
10ft x ¼” I.D. Hose
4ft. x ½” I.D. Hose
Small and Large Hose clamps.
3 x 1/8th NPT ¼” Barb Fittings

• GM Bolts Needed
- 11516342 – LSJ Intake Manifold Mount To Block Bolts -(M8 X 1.25 x 60) (Qty 2)
- 11589214 – LSJ Supercharger to Intake Manifold Bolts (Qty4)
- 11900248 – LSJ TB To SC Bolts (Qty4)

• Standard Bolts Needed (Not GM)
- LSJ 1 Bar MAP To Intake Manifold M6 x 1.0 x 25 (Qty 1)
- LSJ Intake Manifold Mount Bracket To Intake Manifold M10 X 1.50 x 50 (Qty 1)
- LSJ Rear IC Pump Bracket To Intake Manifold Mount M8 X 1.25 X 25 –
- LSJ Front IC Pump Bracket To Rear IC Pump Bracket M8 X 1.25 X 35 – (Qty 2)
- LSJ Idler Pulley To Block M10 X 1.50 x 75 (Qty 1)
- LSJ Idler Pulley To Alternator Bracket M8 x 1.25 X 25 (Qty 1)
- LSJ Intake Manifold To Block M6 x 1.0 X 75 (Qty 2)
- LSJ Alternator Bracket To Block M8 X 1.25 X 130 (Qty 3)
- LSJ SC Bypass Valve To SC M8 X 1.25 X 20 (Qty 2)
- LSJ Lower Tensioner To Bracket M8 x 1.25 x 35
- LSJ Upper Tensioner To Bracket M8 X 1.25 x 40… not standard bolt though. Has to be metric hex socket bolt.
- LSJ Intake Manifold Bolts M6 X 1.00 x 25 (Qty 4)
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References:
http://www.cobaltss.net/forums/showthread.php?t=80620
http://www.cobaltss.net/forums/showt....2+supercharge
http://www.cobaltss.net/forums/showt....2+supercharge
http://www.cobaltss.net/forums/showt...t=supercharger
http://www.cobaltss.net/forums/showt...t=supercharger


Diagrams:




___________________________________
Notes:
Price reference (tFrom a cobalt ss member,its over priced, If you ask me)
SUPERCHARGER WITH 10K $300
INTAKE MANIFOLD WITH 10K $250
INTAKE MANIFOLD GASKET NEW GM $40
60# INJECTORS NEW OTTP $159.99
FUEL INJECTOR HARNESS NEW OTTP $30.00
2.8 MODULAR PULLEY SYSTEM NEW OTTP $90.00
OTTP LARGEST HEAT EXCHANGER NEW $175.00
IC PUMP NEW OTTP $115.00
NEW GM BRACKETS FOR THE IC PUMP $100.00
NEW GM COBALT S/C BELT TENSIONER $212.00
GM NEW IDLER $40.00 $20
GM STAGE 2 BELT NEW $49.99
NEW LSJ GM THROTTLE BODY $120.00 $100
NEW GM THROTTLE BODY PIGTAIL $90.00
NEW INJEN COLD AIR INTAKE FROM SUMMIT $256.00
ALL NUTS BOLTS AND MISC FROM GM AROUND $150-$200
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Current Build figures.


6-21-2010
Did some more clean up today, and welded in the dual pass mod on the end plate...

I may just paint the ribs yellow and leave the base metal and hit it with some clear.

Before




mid way





well still not building waiting and waiting for parts to come in...but it gives me time to make things nice....restored the lsj throttle body, final pic will be uploaded tomorrow.

before


after




7-3-2010
Intake Clean up
Intake came in, seller didnt mention the condition, o well it was $30, came with a crappy dry flow, Im going to replace it with a oiled k&n.

Before

Prep


After


7/5 little detail work on the throttle body

[chrisdordon]

good luck mate

[toolman]

"yellow jacket" would sound a bit more intimidating than "hornet".

Good luck with the build!

[TommyB681]

haha very nice pic. are you getting a kit or are you gonna piece it together yourself

[Bumblebee]

Originally Posted by toolman

"yellow jacket" would sound a bit more intimidating than "hornet".

Good luck with the build!

Indeed! lol thanks!

Originally Posted by TommyB681

haha very nice pic. are you getting a kit or are you gonna piece it together yourself

piece it together, Cheaper

[Nighthawk243]

Just a note: The 03 Terminator cobra uses the same H/E pump we do, so if it is cheaper at the Ford dealership, then get it there (Unless you want a used one).

[Bumblebee]

Originally Posted by Nighthawk243

Just a note: The 03 Terminator cobra uses the same H/E pump we do, so if it is cheaper at the Ford dealership, then get it there (Unless you want a used one).

cool, thanks for that!

[Cherry GT]

Cool Thomas

[1cleanG5]

good luck man.

[dman090]

good luck man!